LITEON DG-16D4S - SLIM Best size PCB drill for Kamikaze?

360Player90

Full Member
Oct 16, 2013
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UK
Now before i start i know this is a TX support site for TX products, and i have bought myself many replacement PCB's So still have many original (none unlocked) PCB's left over.

So what would be the best PCB drill size to get it just right?
(the old drill got blunt/broke)

These are the drills i am working with:



Sizes are:

0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2mm

Thanks.
 

nofeloniesyet

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Jan 16, 2011
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i prefer to use the 1mm bit to mark the spot with the template,then step down to .8mm to do the actual hack,rarely fails.
 
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ezzda1

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Jul 8, 2009
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Bolton, UK
I've seen kamikaze board's with 1.5 mm holes and they seemed to work fine.
It's the accuracy of your marking and depth you drill to thats more important.
 

360Player90

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Oct 16, 2013
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I only said that because the two bond wires you need to cut are almost invisible to the naked eye.

I use a very fine screwdriver to manually make the hole in the chip.
I suppose if i could mark it to the exact MM then the 0.1mm would be fine.

But marking the actual chip will be a problem to get it to the EXACT 0.MM (no?)
I normally score the chip with a razor

i prefer to use the 1mm bit to mark the spot with the template,then step down to .8mm to do the actual hack,rarely fails.
This sounds like a good idea, Thanks for the tip
 

nofeloniesyet

VIP Member
Jan 16, 2011
4,830
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I suppose if i could mark it to the exact MM then the 0.1mm would be fine.

But marking the actual chip will be a problem to get it to the EXACT 0.MM (no?)
I normally score the chip with a razor



This sounds like a good idea, Thanks for the tip
only part that sucks is u need to order quite few .8mm bits,as thier only good for a chip and a half avg before u need a new one.
 

xzanox

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Nov 1, 2011
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Have been using a x-acto knife from the beginning. You can easily do 5 boards with a blade before you need to replace it. Never had a fail, but like others said, it's very important to choose the exact spot.

A nice tip I've read from Martin was to (if you have one) use a micro USB, take a close up pic ofthe chip and use paint to line out the spot. You'll then know exactly where you can drill
 
Have been using a x-acto knife from the beginning. You can easily do 5 boards with a blade before you need to replace it. Never had a fail, but like others said, it's very important to choose the exact spot.

A nice tip I've read from Martin was to (if you have one) use a micro USB, take a close up pic ofthe chip and use paint to line out the spot. You'll then know exactly where you can drill
LOL oh that was a martin hint? LOL ok.
 

turny

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Mar 17, 2010
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#JungleFlasher
geremia's original hack was with a 0.8mm engraving bit.
1mm is too large it should only be used for marking out with a template.
its a compromise of not too large to hit other wires and not too small as to miss the one you are trying to hit,
0.8mm is the correct size.
 

Antalpromille

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Aug 4, 2011
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Borås, sweden
I use the .8mm engraving bit, afrer a few drills it get a bit worn and drills slower wich makes almost no risk of drilling to far.